What Are The Benefits Of Gaylord Boxes?

Gregory Debord
3 min readFeb 2, 2021

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You may already know that Gaylord boxes are quite popular in the packaging industry. You may, however, wonder about the reason. These boxes are an ideal option for numerous reasons. Some of the benefits of using these boxes are not known to everyone. In this article, we will discuss the top benefits of using Gaylord boxes.

What are Gaylord boxes?

A Gaylord box is a bulk-sized corrugated box that allows the packaging of multiple products in a large, single container. These boxes may be large enough to accommodate a pallet load of products.

The term Gaylord box is more like a generic term used for any pallet-sized cardboard boxes. The name “Gaylord box” comes from the first bulk bins manufactured by a Gaylord Container Company in North America.

Over time, the term Gaylord box became synonymous with large-sized corrugated boxes. Other terms used for these boxes include pallet containers, pallet boxes, bulk boxes, tote boxes, skid boxes, and bulk bins.

Benefits of Gaylord boxes

These boxes are beneficial in several different aspects. Some of those benefits are worth mentioning here.

  • Every packaging company out there wants to go for packaging solutions that do not break their banks. Using Gaylord boxes is one of those solutions. While these boxes are strong and durable, you can save a lot of money if you opt to use them for packaging pallet loads of products. Using these boxes allows you to pack more products in a small area. Many of those products will fit across the height of the container. With less horizontal space occupied, you will be able to save a lot of money.
  • The second most considerable benefit of using Gaylord boxes is their reduced impact on the environment. These boxes are eco-friendly because they can be reused and recycled. A Gaylord box can help you avoid using too many corrugated boxes for packaging every single product. Instead, you can pack every product in a single-sheet box, which uses less material during production. It will help you reduce the overall carbon footprint. These boxes are eco-friendly, also because they remain durable even after a couple of uses. The fact of the matter is that having used Gaylord boxes can help you save a lot of money without sacrificing product safety during transit. Another reason these boxes can help save the environment is their recyclability. After a Gaylord box wears out, it can go into the recycling facility to become new again. It further prevents the cutting of trees to create new cardboard boxes.
  • Gaylord boxes are made of corrugated cardboard, which is one of the most durable packaging materials used in the packaging industry. A corrugated cardboard sheet consists of three layers of heavy-duty cardboard. The center layer has arched flutings, and it is sandwiched between two flat sheets or layers. This structure gives Gaylord boxes extra strength and durability. These boxes are not easily breakable, giving them the durability to remain usable even after a couple of rounds of shipping.

If you want to get these boxes, the best way is to discuss your requirements with a packaging supplier. If possible, ask for used Gaylord boxes because they can still provide the similar protection that a new Gaylord box can offer.

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Gregory Debord
Gregory Debord

Written by Gregory Debord

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Logistics and Packaging Consultant, Blogger